Automatic Stator Varnish Dipping Machine Motor Impregnation Insulation

Automatic Stator Varnish Dipping Machine Motor Impregnation Insulation WIND-ZCJ
 
 
 
Application:
 
The continuous immersed machine is fully automated, with cycle baking, high production efficiency, good
 
ventilation, and a greatly improved work environment in the workshop. Therefore, it is widely used in
 
insulation treatment of small-sized motor coils such as pump,compressor,unversal motor stator and so on.
 
This type of automatic drip leaching machine is generally used to manually take and place the workpiece,
 
undergo preheating, dipping, dripping, gelling, and curing processes, and is completed by a chain drive at
 
a time. The process flow is as follows:
 
Clean the frame → put the stator → pre-baking → cooling → impregnation →drain → cure →
 
unload the stator
 
 
1. Clean up the frame
 
Clean the paint on the frame and other impurities, and apply anti-sticking measures to the frame, such as
 
brush grease.
 
 
2. Load on Stator
 
There should be no dust or other debris on the stator. It must be removed before dipping. The stator is
 
placed neatly in the frame according to a certain distance. Generally, the stator should be placed
 
vertically in the frame. Some lead wires have problems such as hardening after drying and poor
 
conductivity. Therefore, the lead wires are generally bundled and then lifted up to avoid impregnation
 
before dipping.
 
 
3. Preheat
 
Generally, the preheating section temperature is set to 110-150° C. After the stator undergoes preheating
 
for 10-30 minutes, the surface temperature reaches about 90 degrees, and the steam in the core and the
 
coil can be removed. On the other hand, the insulating paint after preheating can be used. Quickly
 
penetrates into the coil and iron core. From the profile of the continuous immersing machine, it can be
 
seen that the preheating section is in fact connected to the upper curing section. Therefore, when a
 
water-soluble insulating paint is used, although the water-soluble insulating paint may not be pre-baked,
 
the heater of the preheating section cannot be turned off and the temperature setting should be
 
consistent with the curing section for easy penetration and efficient use of the curing time.
 
 
4. Cooling
 
After the stator passes out of the preheating section, the temperature is not uniform, and the local
 
temperature is too high. If the high-temperature workpiece directly enters the oil-soluble insulating paint,
 
the solvent will evaporate rapidly and cause a safety accident. In addition, when the insulation paint is in a
 
high temperature state for a long time, the probation period is drastically reduced, and an increase in
 
viscosity or even an overall gel is liable to occur and the pipe is clogged. Therefore, it is necessary to go
 
through a brief cooling to reduce the stator temperature to about 70 degrees.
 
 
5. Dipping
 
The sloping frame is completely immersed in the lacquer. The immersion lacquer time is generally
 
controlled between 30-80 s. It is adjusted according to the size and structure of the stator. The flow rate of
 
the dipping paint should be adjusted to ensure that the dipping tank is full of paint.
 
 
6. Solidification
 
After the lacquer work is completed, the workpiece enters the drying tunnel with the driving device to
 
complete the curing process. Depending on the size of the workpiece, it usually takes 1-3 hours.
 
 
 
Parameter:
 

Dipping depth Varnish impregnation: 130mm
 
Rack loading area: 850*300
 
Rack loading weight: 80Kg
 
Pitch time: 1-30min adjustable
 
Heating time: <45 min
 
Tunnel working temperature: ≤150℃
 
Power consumption: 60
 
Dimension: 6*2.2*2.5
 
Weight: 5.8 Ton
 
 

In situation 2, the varnish tank don't move and don't need transmission, no drive needed,
 
Stator varnish machine which mainly applied to stator winding insulation treatmen composed of machine
 
body, water cooler chiller and varnish supply tank.
 
 
 
Please click below picture to view video